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PZL Aerostructures

aerostructures_hlManufacturing Capabilities

Sin título-1Key Facts and Figures

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Aerostructures Assemblies

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Jigs and tools for assemblies (for C-295/C-235/A-320)

  • Wings
  • Pilot door
  • Parachute door
  • Passenger door
  • Ramp door
  • Port door
  • Cargo door frame
  • Seats

 

Sheet Metal Workshop

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  • Aluminium alloys heat treatment – oven “SOLO”
  • Hydraulic tunnel press “ASEA” with two tables
  • NC milling – cutting manching “TRUMPF”
  • Bengind machine “AMADA” type HFT 100-3/4
  • Deburring machine
  • Roll leveling machine type TRM 50/1600 HRC company
  • Aging oven
  • Cooling box and colling chamber
  • Semi-automatic store for tools

Surface Treatments

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  • Anodizing in chromic acid, alodine coating
  • Number of tanks – 16
  • Tank dimensions (lxwxd) – 5.8×0.8×1.6 [m]
  • Fully automatic system

Painting Shop

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Semi- Automatic Painting Cabin

  • 56 transport pallets
  • Maximum dimension 900 mm
  • Automatic heating, humidifier and vent system

Manual Painting Shop

  • Cabin for up to 12x5x3.5 m structures
  • Cabin for up to 2x2x3 m subassemblies
  • Both with automatic heating, humidifier and vent system

Electrical Harnesses Workshop

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  • Caprmachine (laser marking
  • Hughes machine (harnesses inspection)
  • Activities
-NC cutting and marking of wires
-Harnesses manufacturing
-NC testing

 

Quality Certifications & Approvals

EADS PZL “Warszawa – Okecie” S.A. has established, document and implement Quality Management System certified in accordance with requirements as follow

  •  AS9100 rev. C / EN 9100:2009 / ISO 9001 :2008 certificate issue  By Bureau Veritas Certification UK
  • AQAP 2110:2009 certificate issued by Ministry of National Defence, The Department of Management and Quality Systems.
  • ISO 14001 :2004 certificate issued By Bureau Veritas Cerftification PL.
  • Production Organization Approval according to EASA PART 21 certificate No. PL.21G.0011
  • Design Organization Approval according to EASA PART 21J certificate No. EASA.21J.113
  • Non Destructive Testing approval issued by PRI NADCAP
  • Heat Treating approval issued by PRI NADCAP
  • Chemical Processing approval issued by PRI NADCAP.